Cassette for sterility testing

ABSTRACT

The invention provides a device for growing cells—referred to as a cassette. The cell culturing device includes a housing that contains a lid having an optically clear window; a fluid distribution channel; a sample injection port fluidically connected to the fluid distribution channel; a base housing a porous media pad; and a media injection port fluidically connected to the media pad. The lid mates to the base to form a sterile seal; the fluid distribution channel is disposed over the media pad, which is viewable through the optical window; and sample fluid introduced into the fluid distribution channel is distributed evenly to the media pad, e.g., via a plurality of channels. The invention also provides kits that include cassettes of the invention and a tube set.

CROSS REFERENCE TO RELATED APPLICATIONS

This application claims priority under 35 U.S.C. 371 from InternationalApplication No. PCT/US2012/063904, filed Nov. 7, 2012, which claimsbenefit to U.S. Provisional Application Nos. 61/556,390, filed Nov. 7,2011, and 61/624,499, filed Apr. 16, 2012, each of which is herebyincorporated by reference.

STATEMENT REGARDING FEDERALLY SPONSORED RESEARCH

This invention was made with Government support under HHSO100201000056Cawarded by the Department of Health and Human Services. The Governmenthas certain rights in the invention.

BACKGROUND OF THE INVENTION

The invention relates to the fields of cell growth and detection.

In many industries, particularly the food, beverage, healthcare,electronic, and pharmaceutical industries, it is essential to rapidlyanalyze samples for the degree of contamination by microorganisms, suchas bacteria, yeasts, or molds.

One microbial culture technique, called microbial enumeration or colonycounting, quantifies the number of microbial cells in a sample. Themicrobial enumeration method, which is based on in situ microbialreplication, generally yields one visually detectable “colony” for eachculturable microbial cell or clump of cells in the sample, referred toas a colony forming unit or CFU. Thus, counting the visible coloniesallows microbiologists to determine the number of microbial CFUs in asample accurately. To perform microbial enumeration, bacterial cells canbe dispersed on the surface of nutrient agar in Petri dishes (“agarplates”) and incubated under conditions that permit in situ bacterialreplication. Microbial enumeration is simple, ultra-sensitive,inexpensive, and quantitative but is also typically slow. The long timerequired results in increased costs in healthcare and in manufacturing.

There is a need for additional culturing devices and methods formicrobial enumeration.

SUMMARY OF THE INVENTION

The invention provides a device for growing cells—referred to as acassette. In one aspect, the invention features a cell culturing deviceincluding a housing that contains a lid having an optically clear window(the lid may or may not be removable); a fluid distribution channel,e.g., that is a single channel or connected to a plurality of channels;a sample injection port fluidically connected to the fluid distributionchannel; a base housing a porous media pad; and a media injection portfluidically connected to the media pad. The lid mates to the base toform a sterile seal; the fluid distribution channel is disposed over themedia pad, which is viewable through the optical window; and samplefluid introduced into the fluid distribution channel is distributedevenly to the media pad, e.g., via a plurality of channels. In certainembodiments, the device further includes a membrane disposed on themedia pad, wherein cells in the sample fluid are retained on themembrane and viewable through the optical window. Alternatively, themedia pad may have a porosity sufficient to act as a membrane. Thevolume between the lid and membrane may be pressurizable. In otherembodiments, the cassette further includes a drainage port. An oxygenscavenger sufficient to render the interior of the device anaerobic mayalso be included. In certain embodiments, the cassette further includesan actuator for the oxygen scavenger, e.g., that is activated by overrotation of the lid or a pull tab or push bar that is accessed through amembrane located on top of the cassette. Cassettes of the invention mayinclude a pressure-relief valve, and/or the base may further includechannels that relieve pressure in the media pad when fluid is beingintroduced. Cassettes may also include a media distribution channelconnected to the media injection port and optionally having a pluralityof outlets around the perimeter of the media pad, wherein mediaintroduced via the media injection port is distributed evenly to themedia pad via the media distribution channel. The media distributionchannel may be formed, in whole or in part, by an insert in the base,e.g., a fluid ring as depicted in the figures. Cassettes may alsoinclude an oxygen indicator. In certain embodiments, the fluiddistribution channel includes a helical raceway, e.g., connected to aplurality of channels. When the fluid distribution channel is a singlechannel, it may include a sloped circumferential region around the mediapad. A cassette may also include a cover disposed on top of the fluiddistribution channel. The cover may shape the fluid stream to achieveuniform distribution to the media pad through a single channel. Acassette may also further include a vent port for venting the interiorof the cassette as liquids are introduced. The vent port may be selfsealing, e.g., until connected to a tube set of the invention.

In a related aspect, the invention features a kit for detecting cells,comprising a cassette of the invention and a tube set including a tubehaving a connector that has a needle and that mates to the sampleinjection port, media injection port, vent port, or drainage port. Theconnector may further include a septum through which the needle passes,and the connector may mate to the sample injection port, media injectionport, vent port, or drainage port and seal the port with the septum whenthe needle and tube are removed. Kits may further include second andoptional third tube sets having a connector that has a needle, whereinthe connectors of the tube sets mate to one of the sample injection,media injection, vent, and drainage ports. The tubes for the first,second, and optional third tube sets may share a common inlet or outlet.The connector may include a clip that snaps into the cassette. The tubeset may further include a plurality of separate tubes for at least twoof sample introduction, media introduction, drainage, and venting. Theconnector may include needles for each tube. When one of the tubes isfor venting, that tube may include a filter (e.g., to prevent release ofbacteria or fluids) and/or a pressure relief valve.

The cassettes and kits of the invention may be used in any method forgrowth, assay, or maintenance of cells, including enumeration,detection, diagnosis, or therapeutic response.

Other features and advantages will be apparent from the followingdescription and the claims.

BRIEF DESCRIPTION OF THE DRAWINGS

FIGS. 1A and 1C are exploded views of cassettes. FIG. 1B is across-section of a cassette. FIG. 1D is a cross-section of a base of acassette indicating the media injection port, drainage port, media pad,and media distribution channel. FIG. 1E is a view of a cassette with thelid removed showing a tray for an oxygen scavenger. As shown in theinset, the base includes two stops. The first allows the lid to seal thecassette without actuating the oxygen scavenger. By over rotating thelid to the second stop, a projection on the lid pierces the seal on theoxygen scavenger. FIG. 1F is a drawing of alternative lid embodiments.

FIG. 2A is an exploded view of one embodiment of a cassette. FIG. 2B isa cross-section of a cassette. FIG. 2C is a drawing of cassettes foraerobic and anaerobic use.

FIG. 3A is an exploded view of one embodiment of a cassette. FIG. 3B isa cross-section of an aerobic cassette. FIG. 3C is a cross-section of ananaerobic cassette. FIG. 3D is a drawing of cassettes for aerobic andanaerobic use.

FIG. 4A is an exploded view of one embodiment of a cassette. FIG. 4B isa cross-section of an anaerobic cassette.

FIGS. 5A-5B are top views of cassettes including a fluid distributionchannel having a helical raceway with two spirals.

FIG. 5C is a top view of a cassette including an outer raceway and aninner raceway with a plurality of channels.

FIG. 5D is a top view of a cassette including an outer raceway and aninner raceway with a single channel.

FIG. 6A is a drawing of a fluid distribution channel having a pluralityof channels with a cover in place. FIG. 6B is a drawing of the fluiddistribution channel with the cover removed. FIG. 6C is a drawing of thecover.

FIG. 7A is a drawing of a fluid distribution channel having a singlechannel with a cover in place. FIG. 7B is a drawing of the fluiddistribution channel with the cover removed. FIG. 7C is a drawing of thecover.

FIG. 8 is a drawing of a cassette base.

FIG. 9A is a schematic depiction of a tube set of the invention. Thetube set has three connectors that mate to cassettes and a safetysheathed needle for use in sample or media delivery or waste removal.FIG. 9B is a schematic depiction of a tube set, the septum of which isretained in the cassette after use. In this example, the connectorincludes a groove that snaps onto a corresponding feature surrounding aport on the cassette.

FIG. 10A is a schematic depiction of a tube set of the invention. Thetube set has three connectors, e.g., branches that terminate into keyedneedle clips that mate to cassettes and a safety sheathed needle (notshown) for use in sample or media delivery or waste removal. There aretwo fluid lines per cassette. FIG. 10B is a schematic depiction of atube set installed in the cassettes. The keyed needle clip dictates thatthe tube set can only be inserted in a predefined orientation.

FIG. 11A is a schematic depiction of a tube set of the invention. Thetube set has three connectors, e.g., branches that terminate into keyedneedle clips that mate to cassettes and a safety sheathed needle (notshown) for use in sample or media delivery or waste removal. There arethree fluid lines per cassette. The vent lines are shown are joining toa common valve and filter, although the tube set could employ a separatevent line for each cassette. FIG. 11B is a schematic depiction of a tubeset installed in the cassettes. The keyed needle clip dictates that thetube set can only be inserted in a predefined orientation.

FIG. 12 illustrates one possible variation of a packaged test kit, withthe breathable, access panel removed.

FIG. 13 is a series of micrographs showing the growth of bacteria in acassette of the invention.

The figures are not necessarily to scale.

DETAILED DESCRIPTION OF THE INVENTION

The invention features devices for capturing and culturing cells (e.g.,microorganisms or cells containing microorganisms) and methods of usingthese devices. One example is a cassette containing nutrient media thatmay be employed in an automated rapid enumeration system such as theGrowth Direct™ system (Rapid Micro Biosystems, Inc., Bedford, Mass.),e.g., as described in U.S. Publication No. 2003/0082516, which is herebyincorporated by reference. In one embodiment, the invention provides afully contained, closed loop, sterility test that allows the end user tofilter samples through a membrane (e.g., 0.45 μm), add nutrient media tosupport growth, and image the cassette, e.g., on the Growth Direct™system, without exposing the sample or other internal components topossible outside contamination. Cassettes may be used under aerobic oranaerobic conditions. Multiple cassettes may be packaged together in akit, e.g., at least one cassette will be configured for aerobic and oneconfigured for anaerobic testing. The invention also provides a tube setto allow for introduction of sample, the nutrient media, and/or drainageof excess fluid. The tube set may also allow even distribution of thesample across multiple cassettes.

Cassettes

In general, a cassette of the invention will include a lid having anoptically clear window; a fluid distribution channel; a sample injectionport fluidically connected to the fluid distribution channel; a basethat houses a porous media pad; and a media injection port fluidicallyconnected to the media pad. The sample injection port is typicallylocated on the side of the lid but can also be located on the top. Incertain embodiments, the lid is made from an optically clear material.Alternatively, the optically clear window is housed within an opticalframe.

In certain embodiments, the fluid distribution channel includes aplurality of channels. Various views of such a cassette are shown inFIGS. 1A-1F. The figures shows a lid having an optically clear window,base housing a media pad, sample injection port, media injection port,and the fluid distribution channel, including a stabilizing channel, andplurality of channels for distribution of sample to the media pad. Adrainage port and a membrane, which may or may not be removable, arealso shown. Typically, the lid mates to the base to form a sterile seal,which may or may not be airtight. The membrane is positioned on themedia pad to be viewable through the optical window. FIG. 1F shows lidsmade from an optically clear material or having the optically clearwindow housed within an optical frame. The sample injection port islocated on the top of the lid but can also be located on the side.

Various views of an alternate cassette are shown in FIGS. 2A-2C. Thefigures show a lid having an optically clear window, base housing amedia pad, sample injection port, media injection port, and the fluiddistribution channel, including a stabilizing channel, and plurality ofchannels for distribution of sample to the media pad. A drainage portand a membrane, which may or may not be removable, are also shown.Typically, the lid mates to the base to form a sterile seal, which mayor may not be airtight. The membrane is positioned on the media pad tobe viewable through the optical window. FIG. 2C show lids having theoptically clear window housed within an optical frame. Alternatively,the lid is made from an optically clear material. The sample injectionport is located on the side of the lid but can also be located on thetop. This cassette features a pressure relief valve in the lid.

Various views of another cassette are shown in FIGS. 3A-3D. The figuresshow a lid having an optically clear window, base housing a media pad,sample injection port, media injection port, and the fluid distributionchannel, including a stabilizing channel, and plurality of channels fordistribution of sample to the media pad. A drainage port and a membrane,which may or may not be removable, are also shown. Typically, the lidmates to the base to form a sterile seal, which may or may not beairtight. The membrane is positioned on the media pad to be viewablethrough the optical window. FIGS. 3B and 3C show aerobic and anaerobicversions of this cassette. FIG. 3D shows lids having the optically clearwindow housed within an optical frame. Alternatively, the lid is madefrom an optically clear material. The sample injection port is locatedon the side of the lid but can also be located on the top. The lid alsoincludes a venting port (FIG. 3D).

Cassettes of the invention may include a fluid distribution channel thatdelivers fluid to the media pad by a single channel. Such a cassette isshown in FIGS. 4A-4B. The figures show a lid having an optically clearwindow, base housing a media pad, sample injection port, media injectionport, and the fluid distribution channel, including a stabilizingchannel for distribution of sample to the media pad. A drainage port anda membrane, which may or may not be removable, are also shown.Typically, the lid mates to the base to form a sterile seal, which mayor may not be airtight. The membrane is positioned on the media pad tobe viewable through the optical window. The sample injection port islocated on the side of the lid but can also be located on the top. Thelid also includes a venting port.

The fluid distribution channel may or may not include a helical raceway.The helical raceway is designed to calm excess turbulence and todistribute sample evenly to the media pad or a membrane positioned ontop of the media pad, e.g., via the plurality of channels. As shown inFIGS. 5A-5C, the raceway typically includes two circuits around thedevice, although three or more may be employed. When present a racewaymay provide fluid to the media pad via a single channel or plurality ofchannels (FIGS. 5A-5D). FIG. 5D shows an alternate cassette whichemploys a single fluid distribution channel. As shown in FIG. 5D, thecassette includes a sloped surface that circumferentially surrounds themedia pad. Fluid flows around the sloped surface and onto the media pad.In cassettes with a plurality of channels leading to the media pad, theplurality of channels may also be formed on or in a slopedcircumferential surface. The cassette may or may not include a componentthat covers the fluid distribution channel, with or without a helicalraceway or plurality of channels, e.g., FIG. 1A-4B. An exemplary coverfor a plurality of channels is shown in FIGS. 6A-6C. FIG. 6A shows afluid distribution channel with a plurality of channels with the coverin place. FIG. 6B shows the fluid distribution channel with a pluralityof channels. FIG. 6C shows the cover for a plurality of channels. Anexemplary cover for a single fluid distribution channel is shown inFIGS. 7A-7C. FIG. 7A shows a fluid distribution channel with a singlechannel with the cover in place. FIG. 7B shows the single fluiddistribution channel. FIG. 7C shows the cover for the single channel.This cover includes a fluid manipulator that reduces the column heightof the fluid distribution channel as it enters a sloped circumferentialregion. The fluid manipulator may also cause the fluid to fan out alongthe surface leading to the media pad. Cassettes may also include asplash guard position over the fluid distribution channel where thesample is delivered to the media pad. The splash guard may form port ofa cover or be a separate component. The edges of the media pad andmembrane, if present, are typically covered by the fluid distributionchannel or cover or splash guard to prevent the edges from being imaged.

The media pad is designed to house medium for the growth or maintenanceof cells. In certain embodiments, the media pad is sized to house mediasufficient for cell growth for one week, two weeks, or longer. Themedium is delivered to the pad via the media injection port. The mediainjection port is typically located on the side or bottom of the base.The cassette may also include a media distribution channel connected tothe media injection port. The media distribution channel may have aplurality of outlets around the perimeter of the media pad to distributemedia to the media pad evenly. An exemplary base with media pad is shownin FIG. 8.

The medium is liquid when introduced into the cassette and may remain aliquid in the pad or gel or otherwise solidify within the pad. Examplesinclude LB broth or Sabouraud dextrose agar (SDA), R2A agar, tryptic soyagar (TSA), plate count agar (PCA), Schaedler's blood agar or similarmedia without the agar solidifying agent. A membrane may be placed onthe media pad, e.g., between the fluid distribution channel and the pad.The membrane has pores capable of retaining cells of interest whilepassing fluids. Examples of pore sizes are 0.45 μm and 0.22 μm. Themembrane may be separable or integral to the media pad. Alternatively,the surface of the media pad may be fabricated or treated to produce themembrane.

The cassette may or may not include an oxygen scavenger to render itanaerobic (e.g., FIGS. 1E, 2A, and 3A). The oxygen scavenger istypically stored within the cassette in a sealed tray or compartment,the exact location of which inside the cassette is not critical. Theseal can then be disrupted once sample and media have been delivered tothe cassette. Various methods for disrupting the seal are known in theart. In one embodiment, the sealed compartment is located adjacent to aprojection on the lid (or base). The lid can be over rotated to causethe projection to puncture the seal on the scavenger (FIG. 1E).Actuation may also occur via a pull tab accessed through a membrane orseptum located on the outside of the cassette (FIGS. 2A and 3A).Exemplary oxygen scavengers include iron oxide, glucose oxidase, orsimilar agents. Cassettes may also include an indicator of the interioroxygen content, located in the interior of the cassette. Suitableindicators are known in the art.

The inlet and outlet ports of the cassette are preferably self sealing,e.g., rubber septa or other self-closing valve. As is discussed below, acassette may be provided without the self-sealing portion installedprior to use. In addition to the sample injection port and mediainjection port, a cassette may include a drainage port, e.g., located onthe bottom or side of the base. The cassette may or may not include apressure relief valve to control the maximum pressure inside thecassette. The volume between the lid and membrane may also bepressurizable, e.g., to prevent excess media from pooling on top of thepad or leaking through a membrane. The base may also include channels orother areas to allow for release of pressure during the introduction ofmedia to the pad.

Preferably, a cassette is capable of being stacked in a carrier, e.g.,designed to transfer and introduce a group of cassettes to an automatedimaging instrument. Such automated handling of a cassette may includetransport, interfacing between the cassette and carrier, positioning forautomated handling, and capability for robotic transfer. The cassettemay also be designed to allow for reproducible mechanical positioning,i.e., repeatedly being able to return the same cassette to same locationfor automated imaging.

A cassette may also include design features that facilitate alignment ofmultiple images. Imaging fiducial marks include a through-hole apertureover fluorescent plastic or media. Imaging fiducial marks also includeprinted or embossed fluorescent material on cassette. Other fiducialmarks are known in the art.

Materials for manufacture of the various components of a cassette areknown in the art. Such materials include plastics, polymers, metals,glass, and ceramics. In various embodiments, the cassette facilitatesautomated imaging of autofluorescent microbial microcolonies containingfewer than 500 cells, for example, by employing materials withfluorescence properties commensurate with such detection. An exemplarymaterial is black K-Resin® (styrene-butadiene-copolymer; ChevronPhillips). The cassette may also employ a transparent lid that hasfluorescence properties commensurate with detection of autofluorescentmicrobial microcolonies. An exemplary material for the lid is Zeonor®1060R (polycycloolefin resin; Zeon Chemicals LP). Glass may also beemployed. A porous membrane may also be employed that has fluorescenceproperties commensurate with detection of autofluorescent microbialmicrocolonies. Membranes may be manufactured from materials includingcellulose, cellulose acetate, polystyrene, polyethylene, polycarbonate,polyethylene terephthalate, polyolefin, ethylene vinyl acetate,polypropylene, polysulfone, polytetrafluoroethylene, nylon, and siliconecopolymer. The choice of membrane depends, in part, on the type of cellto be cultured (e.g., microorganisms that grow attached to a surface(anchorage-dependent), microorganisms that grow in suspension(anchorage-independent), or microorganisms that grow as attached to asurface or in suspension), degree of permeability, and rate of transferof fluids and gases. An exemplary membrane is a black mixed celluloseester membrane (Sartorius AG). Portions of the cassette that will not beimaged may be made of any suitable material, e.g.,acrylonitrile-butadiene-styrene or styrene-acrylonitrile. An exemplarymedia pad is formed from sintered polyethylene (Porex Corp) that candeliver a predefined pore size and volume.

Tube Set

The invention also provides tube sets that allow for sterile connectionsto be made to the cassettes. A tube set includes at least one connectorthat mates with an inlet or outlet port of a cassette of the invention.The other end of the tube made be open, e.g., for drainage or slippingonto a nozzle or other fluid source or sink. Alternatively, the otherend may contain a connector, e.g., a Luer lock, needle, or similarfitting. Tube sets may be designed to deliver fluid from one source tomultiple cassettes or inlets or to remove fluid from multiple cassettesor outlets. Each tube set may be actuated by a separate pump, e.g., aperistaltic pump, or multiple tube sets may be actuated by a singlepump.

In one embodiment, the connector that mates with the cassette includes aneedle surrounded by a shield, so that the tip of the needle is spacedback from the edge of the shield. The shield mates to a port on thecassette, and the needle provides fluidic connectivity for delivery orremoval of fluids. In a specific embodiment shown in FIGS. 9A-9B, theconnector includes a septum surrounding the needle. The connector ismated to the port on the cassette and locks into place. Once fluiddelivery or removal is completed, the needle and tube can be removedleaving the septum in place, thereby sealing the cassette (FIG. 9B).

In another embodiment shown in FIGS. 10A-10B, the connector includes twoseparate fluid lines, i.e., tubes, each with its own needle andconfigured to prevent improper installation into the cassette. In thisconfiguration, the connector snaps into place, providing the user withpositive feedback that proper insertion has been achieved (FIG. 10B).The number of fluid lines can be increased as required by the particularuse. FIG. 11A-11B show an example of a tube set that includes threefluid lines, one of which provides pressure relief. The pressure reliefline may include a pressure relief valve and a filter as shown. Oncefluid delivery or removal is completed, the needle and tube can beremoved by gently squeezing the connector, while pulling it free of thecassette.

Further access to the cassette may be made by making additionalconnections with needles. The connector can mate with the cassette byany suitable mechanism, e.g., screw thread, Luer lock, friction fit, andsnap on fitting. One or more tubing sets, e.g., one each for sample andmedia delivery and waste removal, may also be packaged with one or morecassettes in a kit.

The tubing in the tube set may be made from any suitable material, suchas polyethylene, polytetrafluoroethylene, and Tygon® flexible tubing.The connectors and needles may be fabricated from metals, e.g.,stainless steel, plastics, ceramics, or combinations thereof.

Methods of Use

The cassettes and tube sets of the invention may be used in the growthor maintenance of cells, including detection, enumeration, diagnosis,and therapeutic response. Exemplary fields of use include testingliquid, air, or surface samples for microbial bioburden; testingindustrial samples, sterile pharmaceutical product samples, non-sterilepharmaceutical product samples for microbial bioburden; and testingsamples for anaerobic microbial bioburden. Any culturable cell type,including bacteria, cyanobacteria, protozoa, fungi, mammalian cells,plant cells, or other eukaryotic cell, may be employed in conjunctionwith the cassette described herein. The cassettes can be used foraerobic and anaerobic testing. The cassettes may be packaged in sterilekits or be sterilized by the end user (FIG. 12). The cassettes willtypically be employed in a lab environment using either a laminar flowhood or isolation chamber.

In a typical experiment, the cassette is sterilized or providedpre-sterilized. Pre-rinse, sample media, and post rinse fluids areintroduced through the sample injection port. Upon entry to thecassette, fluids will travel through the fluid distribution channel,which may include a helical stabilizing channel to calm excessturbulence, before passing across the face of the membrane. Introductionof these fluids across the face of the membrane, in a sealed chamber,may cause residual air, trapped in the cassette, to compress as thefluid column rises, resulting in a protective barrier to the undersideof the optical window. Upon completion of the sampling and rinse steps,additional air may be pumped into the cassette to ensure that all fluidshave been forced through the membrane and/or media pad. This may causethe chamber above the membrane to be pressurized.

Nutrient media is then pumped into the media pad via the media injectionport. The media is absorbed by the media pad and provides a food sourcefor a specified period of time, e.g., at least 7 or 14 days. Use of amembrane, e.g., with a 0.45 μm pore size, combined with pressurizationof the chamber between the lid and the membrane may be used to preventexcess nutrient media from passing through the membrane.

When a drainage port is present, excess sample or media fluid can beremoved from the cassette via the drainage port. Alternatively, excesssample fluid can be removed via the media injection port. A presetvolume of media may also be delivered via the media injection port withdisplaced gas inside the cassette being vented through the sampleinjection port, vent port, or a pressure relief valve. Otherconfigurations are possible.

The cassettes are preferably able to process large volumes of fluids,e.g., 2 liters of sample and 2 liters of rinse solutions. The exactamount of fluid will depend on the sample.

The cassettes may be sterilized by any suitable method. Gassterilization, e.g., by ethylene oxide, may be performed by pressurizingthe cassette with the gas, retaining the gas for a predetermined amountof time, and evacuating the gas under high vacuum.

In one embodiment, upon completion of the filtration process andnutrient transfer, the cassette is placed into an incubator, e.g.,within the Growth Direct™ system, at a predefined temperature and storedwhile awaiting imaging. At predefined intervals the cassette isautomatically retrieved and sent through an imaging station where it issubjected to a high intensity excitation light of particularwavelengths. Any microbial growth present on the membrane will naturallyfluoresce in response. An image of the fluorescence is captured by meansof an optical filter and a CCD camera, and fluorescent objects arerecorded. Over time, subsequent images are captured, and thesefluorescent objects are measured and monitored to measure growth. Thosemeeting the growth criteria are counted as colonies. Other fluorescentobjects are characterized as debris.

The invention will now be further described with respect to certainpreferred embodiments.

A cassette of the invention housed a 0.45 micron black, mixed celluloseester filtration membrane, supported by a media pad made of sinteredpolyethylene beads. A sample containing mixed microorganisms was pumpedthrough Tygon® S-50-HL tubing, via a peristaltic pump, into the sampleinjection port of the cassette. During sample addition, the tubing onthe media injection port was sealed, and the tubing on the drainage portwas open. Fluid D (a peptone-Tween 80 wash fluid) was pumped infollowing sample addition, followed by the addition of air to force allfluid through the membrane and to pressurize the upper chamber to about10 psi. The sample injection port was then sealed with a clip, and themedia injection port was opened. Liquid Schaedler's Blood media wasadded via the media injection port, and pumped into the media pad underthe membrane, to replace the Fluid D rinse with growth media.

The tubing was then removed from all ports, and the ports were sealedwith parafilm. The cassette was incubated at 32.5° C. The cassette wasmanually placed in an imager at various time intervals (with incubationbetween images). About 600 Watts/cm² of excitation light at 460-500 nmwas provided by blue LEDs modulated by optical band-pass filters. Bandpass filters of 505-550 nm allowed the emission light to be captured bya CCD camera.

For the purposes of these experiments, the lid was removed before thecassettes were placed in the imager and replaced before continuedincubation. The imager captured nine tiled images at each time point,and these images were stitched together to show the complete cassette.Alignment of the cassette was by eye and manual.

The time series in FIG. 13 shows the fluorescent images of growingcolonies of microorganisms in the cassette. While there are debrisparticles at the start, only the fluorescence of growing microorganismsincreases over time. The growing fluorescent spots can be detected asgrowing colonies using software algorithms and can be identified whenthey are still small, in part due to the resolution of the non-magnifiedimaging system. The last panel in FIG. 13 shows an image of the cassetteat the end of the incubation period, taken in regular lighting with adigital camera. As can be seen by comparing the last two panels, thereis a one-to-one correspondence between the fluorescent colonies and thecolonies in the regular image.

Other Embodiments

All publications, patents, and patent applications mentioned in theabove specification are hereby incorporated by reference. Variousmodifications and variations of the described method and system of theinvention will be apparent to those skilled in the art without departingfrom the scope and spirit of the invention. Although the invention hasbeen described in connection with specific embodiments, it should beunderstood that the invention as claimed should not be unduly limited tosuch specific embodiments. Indeed, various modifications of thedescribed modes for carrying out the invention that are obvious to thoseskilled in the art are intended to be within the scope of the invention.

Other embodiments are in the claims.

The invention claimed is:
 1. A cell culturing device comprising ahousing that contains: i) a lid having an optically clear window; ii) afluid distribution channel; iii) a sample injection port fluidicallyconnected to the fluid distribution channel; iv) a base that comprises aporous media pad disposed under the fluid distribution channel, whereinthe porosity of the media pad is sufficient to retain cells or amembrane having a porosity sufficient to retain cells is disposed on themembrane; v) a media injection port fluidically connected to the mediapad for introduction of liquid nutrient media to the media pad, and vi)a drainage port fluidically connected to the media pad; wherein samplefluid introduced through the sample infection port travels through thefluid distribution channel, the media pad, and the drainage port,whereby the sample fluid is distributed evenly to the media pad by thefluid distribution channel, and cells in the sample fluid are retainedon the media pad or membrane and are viewable through the opticallyclear window; and wherein the lid mates to the base to form a sterileseal.
 2. The device of claim 1, further comprising the membrane disposedon the media pad.
 3. The device of claim 2, wherein the volume betweenthe lid and membrane is pressurizable.
 4. The device of claim 1, furthercomprising an oxygen scavenger sufficient to render the interior of thedevice anaerobic.
 5. The device of claim 4, further comprising anactuator for the oxygen scavenger.
 6. The device of claim 5, wherein theactuator is activated by over rotation of the lid or a pull tab.
 7. Thedevice of claim 1, further comprising a pressure-relief valve.
 8. Thedevice of claim 1, wherein the base further comprises channels thatrelieve pressure in the media pad when fluid is being introduced.
 9. Thedevice of claim 1, wherein the lid is removable.
 10. The device of claim1, further comprising a media distribution channel connected to themedia injection port and having a plurality of outlets around theperimeter of the media pad, wherein media introduced via the mediainjection port is distributed evenly to the media pad via the mediadistribution channel.
 11. The device of claim 1, further comprising anoxygen indicator.
 12. The device of claim 1, wherein the fluiddistribution channel comprises a helical raceway.
 13. The device ofclaim 1, where the fluid distribution channel comprises a plurality ofchannels, and sample fluid introduced into the fluid distributionchannel is distributed evenly to the media pad via the plurality ofchannels.
 14. The device of claim 1, wherein the fluid distributionchannel is a single channel.
 15. The device of claim 14, wherein thefluid distribution channel comprises a sloped circumferential regionaround the media pad.
 16. The device of claim 1, further comprising acover disposed on top of the fluid distribution channel.
 17. The deviceof claim 16, wherein the cover shapes the fluid stream to achieveuniform distribution to the media pad through a single channel.
 18. Thedevice of claim 1, further comprising a vent port for venting theinterior of the device as liquids are introduced.
 19. The device ofclaim 18, wherein the vent port is self sealing.
 20. A kit for detectingcells, comprising the device of claim 1 and a first tube set comprisinga tube having a connector that has a needle and mates to the sampleinjection port, media injection port, vent port, or drainage port. 21.The kit of claim 20, wherein the connector further comprises a septumthrough which the needle passes.
 22. The kit of claim 21, wherein theconnector mates to the sample injection port, media injection port, ventport, or drainage port and seals the port with the septum when theneedle and tube are removed.
 23. The kit of claim 20, further comprisingsecond and optional third tube sets, each comprising a tube having aconnector that has a needle, wherein the connectors for the second andoptional third tube sets mate to one of the sample injection, mediainjection, vent, and drainage ports.
 24. The kit of claim 23, whereinthe tubes for the first, second, and optional third tube sets share acommon inlet or outlet.
 25. The kit of claim 20, wherein the connectorcomprises a clip that snaps into the device.
 26. The kit of claim 20,wherein the first tube set further comprises a plurality of separatetubes for at least two of sample introduction, media introduction,drainage, and venting.
 27. The kit of claim 26, wherein the connectorcomprises needles for each tube.
 28. The kit of claim 26, wherein one ofthe tubes is for venting.
 29. The kit of claim 26, wherein the tube forventing comprises a filter.
 30. The kit of claim 26, wherein the tubefor venting comprises a pressure relief valve.